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Fitting it all together

10/25/2015

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I have a love/hate relationship with preassembly of parts.  On one hand, its satisfying to see a big part come together out of a pile of other parts, but on the other hand you know its all just temporary and it has to be taken apart again for other prep work before final assembly.  The wings are unique in that you get to experience this love/hate thing not only once, but twice (once for each side).  

I got everything put together and set in the cradle and went to town countersinking the tank skin where it meets the rear baffle.  As with many other parts of the build, there is a much contention as to which method is the best.  I'm sticking to the plans and countersinking instead of dimpling.
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Confusion

10/22/2015

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After getting all of the stiffeners ready to go, I pulled the tank skins out and started clecoing things together to see how it all fit.  For the life of me I couldn't figure out what the "extra" strip was on the end of the skins.  I searched the plans backwards and forwards and finally resolved to posting a question on VAF for help.  Wellllllll.......As it turns out, these strips were removed in a previous section.  I guess that's what I get for skipping straight to Section 18.
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Stiffener Fabrication

10/18/2015

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Next up was cutting the tank stiffeners.  This wasn't too tedious, just connect the notches with a sharpie, cut, and deburr.  The small angle pieces in the bottom photo get riveted to the underside of the fuel filler flange and hold the fuel tank vent line in place.
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Rubber Ducky

10/12/2015

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Louie was so excited for Halloween he couldn't wait to try on his costume.
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Starting Over

10/2/2015

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Its always a little bittersweet starting on the first page of a brand new section.  On one hand, there is excitement because you are one step closer to completion; and on the other it is somewhat dreadful because you are on step 1, page 1 of god knows how many.

Just like so many other sections, the start of section 18 has you prepping, cutting down to size, or locating holes in parts for later use in the section.

Measure twice (or 15 times) cut once really applies here.  For the life of me I couldn't figure out to how make the threaded flange fit the drawing's specs.  Then the light bulb went off and realized my measuring skills were not up to par during this session.  One thing I've had to learn during this project is:  If something doesn't go together right or just seems "off," stop and walk away (or go to VAF) and come back later.

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    Categories

    All
    Kit Delivery - Tail
    Kit Delivery - Wing
    Section 10: Aft Fuselage
    Section 18: Fuel Tank
    Section 6: Vertical Stabilizer
    Section 7: Rudder
    Section 8: Horizontal Stabilizer
    Section 9: Elevator

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